Cement & Clinker

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Sample of clinker for testing purpose


Clinker Analysis

Clinker type V, II, 52,5N, 42,5N

 

 Component [%] A B C (J)
D (P)
Silicon di-oxide     (SiO2)

20,98

22 ±0,5  21,2 - 21,8 21,15
Aluminium Oxide  (Al2O3) 5,28 5 ±0,5 5,65 - 5,95 4,95
Ferric Oxide          (Fe2O3) 3,6 4 ±0,3 3,0 - 3,5 3,92
Calcium Oxide      (CaO) 63,66 65.70 ±1 65,0 - 66,0 64,93
Magnesium Oxide (MgO) 1,59 2,2 ±0,2 1,7 - 2,1 1,83
Sulphuric An-hydride      (SO3) 2,65 - 3,5 0,1 ±--1 0,4 - 0,6 1,44
Total Alkali  (As Na2O + 0,658K2O) 0,56 - 0,6 0,63 - 0,43
Na2O% 0,26 0,3 ±0,2 0,15 - 0,17 0,32
K2O% 0,64 0,5 ±0,25 0,75 - 0,9 0,54
Cl% 0,03 0 - 0,025 - 0,03
Loss on Ignition           (L.O.I) 1,64 <0,2 0,25 - 0,5 0,19
Free Lime                    (F.CaO) 2,4 1 ±0,5 0,5 - 1 0,69
Insoluble Residue        (I.R.) 0,55 - 0,75 - 0,2 - 0,3 0,20
Lime Saturation Factor   (LSF) - 93,5 ±1,5 93 - 94 97,50
Silica ration   (SIM) - 2,4 ±0,2 2,3 - 2,4 2,47
Alumina ratio   (ALM) - 1,3 ±0,2 1,65 - 1,75 1,12
Tricalcium Silicate   (C3S) 51,5 60 ±4 54 -57 60,67
Dicalcium Silicate   (C2S) 21,3 20 ±3 15 - 19 16,88
Tricalcium Aluminate   (C3A) 7,9 - 15 7,5 ±1,5 9 - 10 5,80
Calcium Alumino Ferrite  (C4AF) 11 11,5 ±1,5 9 - 10 11,93
Liquid Phase   (L.P.) - 25 ±2 - -
Liter Weight - 1300 ±50 - 1250 - 1300

Cement Analysis

Ordinary Portland Cement type V

 

  SiO2% Al2O3% Fe2O3% CaO%  MgO% SO3% Total alkali% LOI% Cl% F.CaO% I.R.% C3A%

C4AF+2

[C3A]%

Cement 21.85±0.20 4.50±0.15 5.20±0.20 64.60±0.20 ≤1.65 ≤1.5 ≤0.60 ≤1.30 ≤0.03 ≤1.20 ≤0.65 ≤3.5

≤25

ISIRI-389

-

- - - ≤5 ≤2.3 ≤0.60 ≤3.0 - - ≤0.75 ≤0.5 ≤25
BS ENV 197-1 - - - - ≤5 ≤3.5 - ≤5.0 ≤0.10 - ≤5.0 - -
ASTM C150 - - - - ≤6 ≤2.3 ≤0.60 ≤0.3 - - ≤0.75 ≤5.0 ≤25
 
Physical Specification
 

Blain (cm2/gr)

Setting time Init (min) Setting time Final (min) Soundness(exp) (mm) exp % Compr.Strength (MN/m2)
  2 Day 3 Day 7 Day 28 Day
Cement ≥2900 100±10 170±20 ≤2.0 ≤0.12 - ≥17.0 ≥29.0 ≥50.0
 ISIRI-389 ≥2800  ≥45 ≤360 - ≤0.8 - ≥8.5 ≥15.0 ≥27.0
BS ENV 197-1 - ≥60 - ≤10.0 - ≥10.0 - - ≥42.5, ≤62.5
ASTM C150 ≥2800 ≥45 ≤375 - ≤0.8 - ≥9.1 ≥18.2 ≥26.9

Ordinary Portland Cement type III

 

  SiO2% Al2O3% Fe2O3% CaO%  MgO% SO3% Total alkali% LOI% Cl% F.CaO% I.R.% C3A% -
Cement 20.30±0.20 5.65±0.15 3.30±0.20 65.70±0.20 ≤1.60 ≤3 ≤0.70 ≤1.30 ≤0.03 ≤1.90 ≤0.65 ≤10 -
ISIRI-389

-

- - - ≤5 ≤4.5 - ≤3.0 - - ≤0.75 ≤15 -
BS ENV 197-1 - - - - ≤5 ≤4.0 - ≤5.0 ≤0.10 - ≤5.0 - -
ASTM C150 - - - - ≤6 ≤4.5 - ≤0.3 - - ≤0.75 ≤15 -
 
Physical Specification
 

Blain (cm2/gr)

Setting time Init (min) Setting time Final (min) Soundness(exp) (mm) exp % Compr.Strength (MN/m2)
  2 Day 3 Day 7 Day 28 Day
Cement ≥2900 100±10 170±20 ≤2.0 ≤0.12 - ≥17.0 ≥29.0 ≥50.0
 ISIRI-389 ≥2800  ≥45 ≤360 - ≤0.8 - ≥8.5 ≥15.0 ≥27.0
BS ENV 197-1 - ≥60 - ≤10.0 - ≥10.0 - - ≥42.5, ≤62.5
ASTM C150 ≥2800 ≥45 ≤375 - ≤0.8 - ≥9.1 ≥18.2 ≥26.9

Ordinary Portland Cement type II

 

  SiO2% Al2O3% Fe2O3% CaO%  MgO% SO3% Total alkali% LOI% Cl% F.CaO% I.R.% C3A% -
Cement 21.50±0.30 5.00±0.20 4.00±0.12 64.70±0.20 ≤1.70 ≤1.70 ≤0.70 ≤1.30 ≤0.03 ≤1.10 ≤0.65 ≤7.5 -
ISIRI-389

≥20.0

≤6.0 ≤6.0 - ≤5.0 ≤3.0 - ≤3.0 - - ≤0.75 ≤8.0 -
BS ENV 197-1 - - - - ≤5.0 ≤3.5 - ≤5.0 ≤0.10 - ≤5.0 - -
ASTM C150 - ≤6.0 ≤6.0 - ≤6.0 ≤3.0 - ≤3.0 - - ≤0.75 ≤8.0 -
 
Physical Specification
 

Blain (cm2/gr)

Setting time Init (min) Setting time Final (min) Soundness(exp) (mm) exp % Compr.Strength (MN/m2)
  2 Day 3 Day 7 Day 28 Day
Cement ≥2900 100±10 170±20 ≤2.0 ≤0.15 - ≥22.0 ≥36.0 ≥53.0
 ISIRI-389 ≥2800  ≥45 ≤360 - ≤0.8 - ≥10.0 ≥17.5 ≥31.5
BS ENV 197-1 - ≥60 - ≤10.0 - ≥10.0 - - ≥42.5, ≤62.5
ASTM C150 ≥2800 ≥45 ≤375 - ≤0.8 - ≥11.5 ≥20.6 -

 

 
   

Ordinary Portland Cement type 42,5N

 

  SiO2% Al2O3% Fe2O3% CaO%  MgO% SO3% Total alkali% LOI% Cl% F.CaO% I.R.% - -
Cement 21.20±0.20 5.25±0.15 3.85±0.15 65.00±0.20 ≤1.65 ≤1.70 ≤0.70 ≤1.20 ≤0.03 ≤1.30 ≤0.65 - -
ISIRI-389

-

- - - ≤5.0 ≤3.5 - ≤3.0 - - ≤0.75 - -
BS ENV 197-1 - - - - ≤5.0 ≤3.5 - ≤5.0 ≤0.10 - ≤5.0 - -
ASTM C150 - - - - ≤6.0 ≤3.5 - ≤3.0 - - ≤0.75 - -
 
Physical Specification
 

Blain (cm2/gr)

Setting time Init (min) Setting time Final (min) Soundness(exp) (mm) exp % Compr.Strength (MN/m2)
  2 Day 3 Day 7 Day 28 Day
Cement ≥3000 90±10 170±20 ≤2.0 ≤0.15 ≥15.0 - ≥37.0 ≥54.0
 ISIRI-389 ≥2800  ≥45 ≤360 - ≤0.8 ≥10.0 - - ≥42.5, ≤62.5
BS ENV 197-1 - ≥60 - ≤10.0 - ≥10.0 - - ≥42.5, ≤62.5
ASTM C150 ≥2800 ≥45 ≤375 - ≤0.8 - ≥13.7 ≥23.0 -

 

 
   

Ordinary Portland Cement type 52,5N

 

  SiO2% Al2O3% Fe2O3% CaO%  MgO% SO3% Total alkali% LOI% Cl% F.CaO% I.R.% - -
Cement 20.30±0.20 5.65±0.15 3.30±0.15 65.70±0.20 ≤1.60 ≤2.80 ≤0.70 ≤1.30 ≤0.03 ≤1.80 ≤0.65 - -
ISIRI-389

-

- - - ≤5.0 ≤3.5 - ≤3.0 - - ≤0.75 - -
BS ENV 197-1 - - - - ≤5.0 ≤4.0 - ≤5.0 ≤0.10 - ≤5.0 - -
ASTM C150 - - - - ≤6.0 ≤3.5 - ≤3.0 - - ≤0.75 - -
 
Physical Specification
 

Blain (cm2/gr)

Setting time Init (min) Setting time Final (min) Soundness(exp) (mm) exp % Compr.Strength (MN/m2)
  2 Day 3 Day 7 Day 28 Day
Cement ≥3200 90±10 170±20 ≤3.0 ≤0.20 ≥22.0 ≥33.0 ≥47.0 ≥61.0
 ISIRI-389 ≥2800  ≥45 ≤360 - ≤0.8 ≥20.0 - - ≥42.5
BS ENV 197-1 - ≥45 - ≤10.0 - ≥10.0 - - ≥52.5
ASTM C150 ≥2800 ≥45 ≤375 - ≤0.8 - ≥12.0 ≥19.0 -

 

 
   
 
   

Standards

 

 

Assured Compliance With:

Iran National Standard
ISIRI 389

European Standard

OPC EN 197-1
American Standard ASTM C-150

 

 

 

Types of Portland cement

 

The ASTM has designated five types of portland cement, designated Types I-V.  Physically and chemically, these cement types differ primarily in their content of C3A and in their fineness.  In terms of performance, they differ primarily in the rate of early hydration and in their ability to resist sulfate attack.  The general characteristics of these types are listed:

 

 

Classification

Characteristics

Applications

Type I

General purpose

Fairly high C3S content for good early strength development

General construction (most buildings, bridges, pavements, precast units, etc)

Type II

Moderate sulfate resistance

Low C3A content (<8%)

Structures exposed to soil or water containing sulfate ions

Type III

High early strength

Ground more finely, may have slightly more C3S

Rapid construction, cold weather concreting

Type IV

Low heat of hydration (slow reacting)

Low content of C3S (<50%) and C3A

Massive structures such as dams.  Now rare.

Type V

High sulfate resistance

Very low C3A content (<5%)

Structures exposed to high levels of sulfate ions

White

White color

No C4AF, low MgO

Decorative (otherwise has properties similar to Type I)

 

The differences between these cement types are rather subtle.  All five types contain about 75 wt% calcium silicate minerals, and the properties of mature concretes made with all five are quite similar.  Thus these five types are often described by the term “ordinary portland cement”, or OPC.[reference]




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